Abrasive is a material, often a mineral, that is used to shape or finish a workpiece through rubbing, which leads to part of the workpiece being worn away by friction. While finishing a material often means polishing it to gain a smooth, reflective surface, the process can also involve roughening as in satin, matte or beaded finishes. In short, the ceramics which are used to cut, grind and polish other softer materials are known as abrasives.
Cutting tool or cutter is used to cut, shape, and remove material from a workpiece by means of machining tools as well as shear deformation. There are several different types of single edge cutting tools that are made from a variety of hardened metal alloys that are vary in size as well as alloy composition depending on the size and the type of material being turned. These cutting tools are held stationary by what is known as a tool post which is what manipulates the tools to cut the material into the desired shape.
Inspections ensure accuracy and standard. Inspection can be a visual inspection or involve sensing technologies such as ultrasonic testing, accomplished with a direct physical presence or remotely such as a remote visual inspection, and manually or automatically such as an automated optical inspection. Non-contact optical measurement and photogrammetry have become common NDT methods for inspection of manufactured components and design optimization.
Machining is a process in which a material (often metal) is cut to a desired final shape and size by a controlled material-removal process. The processes that have this common theme are collectively called subtractive manufacturing, which utilizes machine tools, in contrast to additive manufacturing (3D printing), which uses controlled addition of material.
Material testing is an interdisciplinary field of materials science that covers the discovery of new materials and characteristic, classify particularly solids. The field is also commonly termed materials science and engineering emphasizing engineering aspects of building useful items, and materials physics, which emphasizes the use of physics to describe material properties.
Metrology is defined by the International Bureau of Weights and Measures (BIPM) as "the science of measurement, embracing both experimental and theoretical determinations at any level of uncertainty in any field of science and technology". It establishes a common understanding of units, crucial to human activity. Metrology is a wide reaching field, but can be summarized through three basic activities: the definition of internationally accepted units of measurement, the realisation of these units of measurement in practice, and the application of chains of traceability (linking measurements to reference standards). These concepts apply in different degrees to metrology's three main fields: scientific metrology; applied, technical or industrial metrology, and legal metrology.
Overall maintenance functions can defined as maintenance, repair and overhaul (MRO), and MRO is also used for maintenance, repair and operations. The technical meaning of maintenance involves functional checks, servicing, repairing or replacing of necessary devices, equipment, machinery, building infrastructure, and supporting utilities in industrial, business, and residential installations. Over time, this has come to include multiple wordings that describe various cost-effective practices to keep equipment operational; these activities occur either before or after a failure.
Sawing are commonly used for cutting hard materials. They are used extensively in forestry, construction, demolition, medicine, and hunting. saw is a tool consisting of a tough blade, wire, or chain with a hard toothed edge. It is used to cut through material, very often wood, though sometimes metal or stone. The cut is made by placing the toothed edge against the material and moving it forcefully forth and less vigorously back or continuously forward. This force may be applied by hand, or powered by steam, water, electricity or other power source. An abrasive saw has a powered circular blade designed to cut through metal or ceramic.
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Info selengkapnya:
KENNAMETAL Carbide Insert KC5010 Kenloc™ TNMG-FF merupakan pilihan pertama dalam aplikasi bubut material cast iron dan Tool Steel yang memiliki nilai hardness hingga 60 HRC.WIDIA Carbide Turning Insert Victory™ TNMG-FF telah dirancang khusus untuk pergantian kinerja tinggi dengan setiap holder bertipe T-Style seperti Kenloc™ dari Kennametal maupun merek lain. Sangat baik untuk pemesinan sebagian besar cast iron, bahan non-ferro seperti plastik Nylon, dan paduan super dalam kondisi stabil. Ini juga melakukan pengerjaan dengan baik pada material chipping yang diperkeras dan pendek. Tingkat produktivitas tertinggi dicapai karena kinerja yang dioptimalkan di setiap bahan dan aplikasi yang dirancang khusus, namun harap perhatikan holder dan kode produknya apakah berbasis ISO atau ANSI.
KENNAMETAL Carbide Insert KC5010 Kenloc™ TNMG-FF merupakan solusi alat pisau bubut yang sesuai dengan standar ISO yang berlaku secara universal pada semua pengerjaan bubut. Ada 7 grade material yangb bisa dipilih; KCP10B, KCM15B, KCU10, KCP10, KCP05, KT315, KC5010 yang merupakan Coated carbide. Secara umum setiap grade merupakan solusi alat pisau bubut yang sesuai dengan standar ISO dan dicoating dengan teknologi pelapisan alumina CVD. Lapisan titanium-aluminium-nitrida (TiAlN), merupakan lapisan senyawa kimia dari tiga elemen titanium, aluminium, dan nitrogen. Ketebalan lapisan antara 1-4 mikrometer (μm). Dibandingkan dengan cutting tool yang tidak dilapisi, pelapisan TiAlN meningkatkan masa pakai hingga sepuluh kali lebih lama daripada material insert tanpa coating.
Sejak 1938, Kennametal Inc. Pennsylvania Amerika Serikat, menawarkan solusi metalworking presisi seperti; toolholders, boring bars, milling cutters, indexable drills, carbide drills, carbide endmills, taps dan lainnya. Pastikan kehandalan dan keaslian produk KENNAMETAL dengan membeli di METALEXTRA.COM.
Fitur KENNAMETAL Carbide Insert KC5010 Kenloc™ TNMG-FF:
Dilapis coating CVD dengan 7 grade material yang bisa dipilih untuk besi dan baja umum hingga stainless steel dengan nilai kekerasan hingga 60 HRC.
Positive Rake, desain chip breaker yang sangat positif akan memastikan pemecahan chip yang ideal dengan kedalaman pemotongan kecil standar ISO cocok dijepit dengan setiap holder tipe T.
Solusi produktif dengan teknologi cutting geometry agresif dan kombinasi dengan cairan pendingin presisi tinggi untuk pemecahan chip yang sangat baik
Pemesinan yang andal dan aman juga ditentukan oleh feed rate pemakanan dan kecepatan putar bubut, bahkan dalam aplikasi roughing dengan pemakanan awal
Harap dicatat:
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Order Guide KENNAMETAL Carbide Insert KC5010 Kenloc™ TNMG-FF:
| Product # | 1602604 |
| ISO Catalog Number | TNMG160404FF |
| ANSI Catalog Number | TNMG331FF |
| Grade | KC5010 |
| [D] Insert IC Size Metric | 9,525 |
| [D] Insert IC Size Fraction | 3/8 |
| [L10] Ins Cut Edge Length mm | 16,50 |
| [L10] Ins Cut Edge Length In | .6500 |
| [S] Insert Thickness Metric | 4,760 |
| [S] Insert Thickness Fraction | 3/16 |
| [REPSILON] Corner Radius MM | 0,397 |
| [REPSILON] Corner Radius Frac | 1/64 |
| [D1] Insert Hole Size Metric | 3,810 |
| [D1] Insert Hole Size Inch | .1500 |
Dimension KENNAMETAL Carbide Insert KC5010 Kenloc™ TNMG-FF:
Alternatives of KENNAMETAL Carbide Insert KC5010 Kenloc™ TNMG-FF:
| Product # | ISO Catalog Number | ANSI Catalog Number | Grade | [D] Insert IC Size Metric | [D] Insert IC Size Fraction | [L10] Ins Cut Edge Length mm | [L10] Ins Cut Edge Length In | [S] Insert Thickness Metric | [REPSILON] Corner Radius Frac | [D1] Insert Hole Size Metric | [D1] Insert Hole Size Inch |
| 1601656 | TNMG160408FF | TNMG332FF | KC5010 | 9,525 | 3/8 | 16,50 | 0.65 | 4,760 | 1/32 | 3,810 | 0.15 |
| 1601886 | TNMG160408FF | TNMG332FF | KT315 | 9,525 | 3/8 | 16,50 | 0.65 | 4,760 | 1/32 | 3,810 | 0.15 |
| 1602579 | TNMG160404FF | TNMG331FF | KT315 | 9,525 | 3/8 | 16,50 | 0.65 | 4,760 | 1/64 | 3,810 | 0.15 |
| 1602604 | TNMG160404FF | TNMG331FF | KC5010 | 9,525 | 3/8 | 16,50 | 0.65 | 4,760 | 1/64 | 3,810 | 0.15 |
| 3748374 | TNMG160408FF | TNMG332FF | KCP05 | 9,525 | 3/8 | 16,50 | 0.65 | 4,760 | 1/32 | 3,810 | 0.15 |
| 3749355 | TNMG160404FF | TNMG331FF | KCP10 | 9,525 | 3/8 | 16,50 | 0.65 | 4,760 | 1/64 | 3,810 | 0.15 |
| 4171837 | TNMG110304FF | TNMG221FF | KCU10 | 6,350 | 1/4 | 11 | 0.4331 | 3,180 | 1/64 | 2,260 | 0.089 |
| 5062129 | TNMG160404FF | TNMG331FF | KCU10 | 9,525 | 3/8 | 16,50 | 0.65 | 4,760 | 1/64 | 3,810 | 0.15 |
| 5062133 | TNMG160408FF | TNMG332FF | KCU10 | 9,525 | 3/8 | 16,50 | 0.65 | 4,760 | 1/32 | 3,810 | 0.15 |
| 5641109 | TNMG160404FF | TNMG331FF | KCM15B | 9,525 | 3/8 | 16,50 | 0.65 | 4,760 | 1/64 | 3,810 | 0.15 |
| 5697171 | TNMG160408FF | TNMG332FF | KCP10B | 9,525 | 3/8 | 16,50 | 0.65 | 4,760 | 1/32 | 3,810 | 0.15 |
Coating Grade of KENNAMETAL Carbide Insert KC5010 Kenloc™ TNMG-FF:
Composition: An advanced PVD AlTiN coating over a very deformation-resistant unalloyed carbide substrate. The new and improved coating enables speeds to be increased by 50–100%.
Application: The KC5010 grade is ideal for finishing to general machining of most workpiece materials at higher speeds. Excellent for machining most steels, stainless steels, cast irons, non-ferrous materials, and super alloys under stable conditions. It also performs well machining hardened and short chipping materials.
Composition: A multilayer MTCVD-TiCN-Al2O3 coated carbide grade.
Application: An excellent finishing to medium machining grade for austenitic stainless steels at higher speeds and covers a broad range of steel applications in the P20-25 range. KCM15 grade in combination with unique geometries have been designed to resist depth-of-cut notching and minimize burr formation. The post-coat treatment reduces coating stresses, improves coating adhesion, minimizes microchipping and edge build-up, and improves workpiece finish.
Composition: An innovative, highly deformation-resistant, cobalt-enriched substrate with a specially designed, adherent MTCVD-TiCN-Al2O3 coating.
Application: For finishing to semi-finishing of most steels, ferritic, martensitic, and PH stainless steels and cast irons. Provides excellent combination of deformation resistance and insert edge strength. The new coating combined with a state-of-the-art post-coat treatment provides high-productivity with long predictable tool life and superior workpiece surface finish.
Composition: A specially engineered cobalt-enriched carbide grade with thick MTCVD-TiCN-Al2O3 coating for maximum wear resistance.
Application: An excellent finishing to medium machining grade for a variety of workpiece materials, including most steels, ferritic, martensitic, and PH stainless steels, and cast irons. The cobalt-enriched substrate offers a balanced combination of deformation resistance and edge toughness, while the thick coating layers offer outstanding abrasion resistance and crater wear resistance for high-speed machining. Smooth coating provides resistance to edge build-up and microchipping and produces excellent surface finishes.
Composition: A specially engineered cobalt-enriched carbide grade with thick MTCVD-TiCN-Al2O3-TiOCN coating for maximum wear resistance.
Application: An excellent finishing to medium machining grade for a variety of workpiece materials, including most steels, ferritic, martensitic, and PH stainless steels, and cast irons. The cobalt-enriched substrate offers a balanced combination of deformation resistance and edge toughness, while the thick coating layers offer outstanding abrasion resistance and crater wear resistance for high-speed machining. Smooth coating provides resistance to edge build-up and microchipping and produces excellent surface finishes.
Composition: An advanced multilayer PVD coating over a very deformation-resistant unalloyed carbide substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities.
Application: The KCU10 grade is ideal for finishing to general machining of most workpiece materials at a wide range of speed and feed capabilities. Excellent for machining most steels, stainless steels, cast irons, non-ferrous materials, and super alloys with improved edge toughness and higher cutting speed/feed capability.
Composition: A multilayer PVD-TiN/TiCN/TiN-coated cermet turning grade.
Application: Ideal for high-speed finishing to medium machining of most carbon and alloy steels and stainless steels. Performs very well in cast and ductile iron applications, too. Provides long and consistent tool life and will produce excellent workpiece finishes.
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